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Chemical Ultra High Pressure Homogenizer

Adhesives High Pressure Homogenizer Food Emulsifier

  • Item NO.:

    OLT-GJJ-0.1/32

  • Lead Time:

    7-15 day

  • Product Orgin:

    China

  • Shipping Port:

    Xiamen

  • Voltage:

    220V 50Hz or Customize

  • Power:

    2.2(KW)

  • Dimension(L*W*H):

    850*600*1020 mm

  • Weight:

    260KG
  • Product Details

High-pressure homogenizer is a device used to homogenize liquids, commonly used in food, pharmaceutical, chemical and other industries. It uses high pressure to accelerate and decelerate materials in a special homogenizing valve instantly, and breaks large particles or aggregates in the liquid into fine particles through strong shear, impact and cavitation effects, thereby achieving the effects of homogenization, emulsification, dispersion and refinement. The following is a detailed introduction to high-pressure homogenizers:


Design and functional features

  • High-pressure system: The core part of the high-pressure homogenizer is the high-pressure pump, which pressurizes the liquid to hundreds or even thousands of bar, so that it can be processed under high pressure in the homogenizing valve. The high-pressure system ensures that the particles in the liquid are effectively broken under high-energy impact.
  • Homogenizing valve: The homogenizing valve is a key component of the high-pressure homogenizer. The liquid passes through a narrow gap in the homogenizing valve, generating strong shear and impact forces, thereby refining the particles in the liquid. The design and material of the homogenizing valve have a great influence on the homogenization effect.
  • Automatic control: Modern high-pressure homogenizers are equipped with an automated control system that can accurately adjust parameters such as working pressure, flow and temperature to meet the homogenization requirements of different materials.
  • Multi-stage homogenization: Some high-pressure homogenizers have a multi-stage homogenization function, that is, the material can pass through multiple homogenizing valves and be refined step by step, which is suitable for material processing that requires extremely high homogenization.


Working Principle

  • The working principle of the high-pressure homogenizer is to pressurize the material and pass it through the homogenizing valve to generate high shear force, cavitation effect and impact force, so as to achieve the purpose of homogenization and emulsification.
  • Pressurization stage: The liquid material is pressurized to the set working pressure (usually 100-1500 bar) by a high-pressure pump.
  • Homogenization process: The pressurized material passes through the narrow gap of the homogenizing valve, and the liquid is subjected to strong shear force, collision and cavitation effect, so that the particles in it are broken and refined.
  • Refinement and homogenization: After passing through the homogenizing valve, the particles in the liquid are dispersed to the micron or even nanometer level, and the liquid becomes more uniform and stable.



Equipment components

  1. High-pressure pump: Provides high-pressure driving force for liquid, usually composed of a plunger pump, capable of generating pressures of hundreds to thousands of bars.
  2. Homogenizing valve: It is the core part of the homogenizer. When the liquid passes through the valve, it produces a violent physical effect, thereby achieving a homogenizing effect.
  3. Control system: The high-precision control system can accurately control parameters such as pressure, flow, and temperature to ensure the stability of the homogenization process.
  4. Cooling system: During the high-pressure homogenization process, the liquid temperature will rise, so a cooling system is required to control the material temperature to prevent overheating from affecting the homogenization effect.
Application areas
  1. Food and beverage industry: High-pressure homogenizers are widely used in the processing of foods such as milk, juice, sauces, and condiments. Through homogenization, the product taste can be made more delicate and stable, and the shelf life can be extended.
  2. Pharmaceutical industry: Used to prepare drug emulsions, suspensions, protein solutions, etc. High-pressure homogenizers can improve the bioavailability of drugs and improve the uniformity and stability of drugs.
  3. Cosmetics industry: In cosmetics production, it is used to homogenize creams, lotions and other products to improve the texture and absorption effect of the products.
  4. Chemical industry: In chemical production, homogenizers are used to make emulsifiers, dispersants and nanomaterials, etc., which can improve the uniformity and reaction efficiency of products.


Model
Flow
T/H
Greatest pressure
M pa
Rated pressure
M pa
Motor Power
Kw
Overall dimensions
(L*W*H，mm)
OLT-GJJ-0.1/25
0.1
25
20
2.2
755X520X935
OLT-GJJ-0.1/32
0.1
32
25
2.2
755X520X935
OLT-GLT-0.1/40
0.1
40
32
3
755X520X935
OLT-GJJ-0.1/60
0.1
60
48
4
1020X676X1065
OLT-GJJ-0.1/70
0.1
70
56
5.5
1020X676X1065
OLT-GJJ-0.1/100
0.1
100
80
7.5
1100X676X1065
OLT-GJJ-0.2/25
0.2
25
20
2.2
755X520X935
OLT-GJJ-0.2/32
0.2
32
25
3
1020X676X1065
OLT-GJJ-0.2/40
0.2
40
32
4
1020X676X1065
OLT-GJJ-0.2/60
0.2
60
48
5.5
1020X676X1065
* All models can be customized according to drawings and needs. Contact an engineer today to learn about the most suitable and cost-effective solution!


  


  





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